Plywood Reel

Jason: Leading Plywood Reel Manufacturer

Hangzhou Lin'an Jason Packaging Products Co., Ltd. was established in 2008 and is located in the Lin'an District of Hangzhou. Covering an area of approximately 4,000 square meters, the company employs a workforce of over 200 people. We specialize in wooden cable reels, plywood cable drums, plastic reels, and trays.

Why Choose Us

Automated Production Line

Our factory is equipped with more than 50 production lines, including CNC carving machines, CNC nailing machines, polishing, printing, and assembly equipment, forming a fully CNC automated production line.

Quality Certification

All our raw materials are sourced from legally managed forests through FSC-certified suppliers, ensuring sustainable and responsible production. For solid wood products, Jason is certified for solid wood fumigation (ISPM 15), helping you easily comply with international export requirements.

Production Capacity

With an annual production capacity of 80 million sets, we are fully capable of fulfilling large-scale orders efficiently.

Global Markets

Our products are mainly sold to the United States, South Korea, Indonesia, New Zealand, Poland, Ukraine, Romania, and the United Kingdom, among others.

Specification

A = Flange diameter

B = Flange thickness

C = Barrel diameter

D = Traverse

A	B	C	D
200	6-12	100	150
300	6-12	100	150
350	6-12	150	150
400	6-12	200	200
500	8-18	250	250
600	8-18	300	300
750	8-18	350	350
850	8-18	400	400
Up to 1500mm	8-18	400	400

Advantages of Plywood Reel

Strength and Durability

Plywood is a composite material made by gluing together multiple layers of thin wood veneers. The cross-grained structure of plywood distributes the load evenly, reducing the risk of breakage or deformation.

Customizability

One of the significant advantages of plywood reels is their high degree of customizability. Whether you need a large - diameter reel for long lengths of thick cables or a reel with a specific flange design to prevent cable slippage, plywood can be easily cut, shaped, and assembled to meet your needs.

Cost - Effectiveness

Compared to other materials such as metal or plastic, plywood is a relatively cost - effective option for cable reels. By choosing plywood reels, you can reduce your overall packaging and transportation costs without sacrificing quality or performance.

Environmental Friendliness

Plywood is a renewable and biodegradable material, making it an environmentally friendly choice for cable packaging. Additionally, plywood reels can be recycled at the end of its life cycle, further reducing its environmental impact.

Scenarios of Using Plywood Cable Reels

Wire and Cable Manufacturing Companies
Wire manufacturers rely heavily on plywood reels during both production and distribution phases. These reels are used to wind and store newly produced cables, ensuring they remain tangle-free and protected from mechanical stress during manufacturing.

Electrical Contractors and Utility Companies
Electricians and utility providers use plywood reels extensively when installing or maintaining power lines, especially in urban infrastructure, residential developments, and industrial facilities.

Audio and Film Production Teams
In live sound engineering and studio environments, cable management is critical. Plywood reels are used to store XLR, TRS, and power cables for microphones, mixers, and monitoring systems.

Telecommunication and Fiber Optic Installers
Telecom companies use plywood reels to handle delicate fiber optic cables and copper telephone lines, particularly during long-distance installations and network expansions.

Film and Television Production Sets
On movie sets, plywood cable reels are indispensable for managing power and data cables used in lighting rigs, cameras, and on-set equipment.

Industrial Tools and Equipment Manufacturers
Manufacturers of electric tools (e.g., saws, drills, welders) use plywood reels to store power cords during packaging and storage.

Mobile and Event-Based Operations
Plywood reels serve as traveling or hitching posts for cable management in mobile operations such as equestrian events, festivals, and emergency response units.

Manufacturing Process

Material Selection
The first step in manufacturing plywood reels is to select the right materials. The plywood we use during the manufacturing process is of high quality and high strength, ensuring the durability of our products.

Plywood Cutting
Plywood sheets are typically cut into circular shapes for making plywood reels. The cutting process is done using a circular saw or a CNC machine.

Plywood Bending
After the plywood has been cut, it needs to be bent into the desired shape. The plywood is bent using a hydraulic press or a steam-bending machine. The plywood is then left to dry to maintain its shape and strength.

Assembly
The plywood circles are glued together to form the body of the drum. The drum is then reinforced with wooden supports to add strength and durability.

Finishing
The final step in the manufacturing process is finishing the plywood reels. The drums are sanded to create a smooth surface and then painted or stained to protect the wood and enhance its appearance.

Best Practices for Using Plywood Cable Reels

Proper Winding Technique: Always wind cables evenly and under moderate tension to prevent deformation.

Storage Conditions: Store reels vertically in dry, shaded areas to avoid warping and moisture absorption.

Handling Safety: Use dollies or forklifts for large reels to prevent injury and damage.

Labeling: Clearly mark reel contents, length, and voltage rating for quick identification.

Inspection: Regularly check for cracks, splinters, or flange damage before reuse.

Order Process

Contact Us

Reach out via our website, email, or phone to schedule your initial consultation. We’re available to discuss your needs at your convenience.

Custom Plan Development

During the consultation, we’ll evaluate your specific requirements and together, craft a custom quality assurance plan tailored to your needs.

Agreement and Setup

Once you’re satisfied with the plan, we’ll finalize the details and set up everything needed to get started.

Quality Assurance Implementation

Our team will then implement the quality assurance protocols on your selected products or processes.

Shipment

Once the order is packed and ready, it is sent for shipment to your location with minimum shipping time.

Packaging and Delivery

Packaging	20/40 ft container, Unassembled by default,Packaged on pallets and strapped with plastic-steel strapping
Payment Method	T/T 30% as deposit, and 70% before delivery
Delivery Time	Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
Shipping	Sea Freight
Samples	Free samples available (small size)
MOQ	20/40 foot container

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Our Certificates

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FAQ

Q: What should I consider when choosing a plywood reel?

A: Key factors include cable length, speed, safety, reel type, mechanical needs (such as lifting or dragging), duty cycle, amperage, voltage, environment (indoor, outdoor, hazardous), and required certifications.

Q: Can plywood reels be reused or repurposed after their primary use?

A: Absolutely. Once cables are removed, plywood reels make excellent candidates for creative reuse due to their sturdy construction and large circular design. Repurposing is both eco-friendly and cost-effective. Before repurposing, remove all nails, staples, or metal fragments from the cable winding process. Clean thoroughly and apply a protective finish if exposed to outdoor elements.

Q: How to check the quality of plywood reels?

A: The first step in checking the quality of plywood cable reels is a simple visual inspection. The structural integrity of the cable reel is essential for its proper functioning. One way to test this is by applying some pressure to the reel. Try pushing down on the top or sides of the reel with your hands.

Q: How strong are plywood reels?

A: Their strength depends on thickness, design, and reinforcement, but they can support both light and heavy cable loads.

Q: What safety precautions are needed?

A: Avoid dropping, overloading, or mishandling to prevent structural damage and accidents. Ensure the reel is properly grounded and, when used outdoors, plugged into a GFCI (Ground Fault Circuit Interrupter) outlet for added protection.

Q: Are metal parts used in plywood reels?

A: Yes, metal bolts, nails, and sometimes steel hubs are used for added strength and stability.

As one of the leading plywood reel manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please feel free to buy high-grade plywood reel for sale here from our factory. Customized orders are welcome.